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Test Results on Fuel Quality

by admin on 28 August 2009

As greater demands are put on the refineries to meet EPA standards, fuel quality continues to change with the addition of more oxygenates and other additives, the tendency of fuel to be affected by bacteria, water and oxidation is increasing. Fuel is not perfect when refined and once fuel leaves the refinery, it is subject to attack by oxygen and microorganisms such as bacteria that grow in the fuel ingesting fuel molecules and expelling non-standard molecules as by-products. With the passage of time these processes of oxygen attack and microorganism growth contribute to the increase in the concentration of non-conforming molecules that are present in small quantities when fuel leaves the refinery. These non-conforming molecules prevent engines from performing at their optimum level and can prevent fuel delivery systems from functioning.

Extensive research devoted to our area of expertise in hydrocarbon fuel reformulation bears directly on this area of concern for high fuel quality. We would like to share with you two recently completed evaluations.

Test 1. Oxidation Stability ASTM D525

Paragon Labs in Michigan performed an Oxidation Stability test (ASTM D525.4016 procedure attached). This test provides an indication of the age of fuel and the fuels ability to resist oxygen attack and formation of gums.

The attached test report. (FFC Test ASTM D525 2002) from Paragon Labs was performed on a sample of New York fuel. This sample was near the lower limits of acceptable for sale in the US (Minimum 240 minutes). Portions of this fuel were subjected to the FFC for a 24-hour soak and a seven-day soak. The results indicate that after 24 hours the fuel was improved by 57% and after seven days there was a similar finding. This indicates that the presence of the FFC not only prevents premature oxidation but it is capable of restoring fuel to a higher quality. These results are similar to those previously obtained by APSI in a 1996 report from Auto Research Labs in Illinois (FFC Test ASTM D5251996).

Test 2. Influence of the Fitch Fuel Catalyst on Bacterial Growth in Gasoline

APSI has engaged the Dept of Chemistry at the University of Connecticut to perform a series of investigations into hydrocarbon fuels. The investigation that is the subject of this report is one in that series. We are enclosing a copy of this recently concluded evaluation. The results of these studies show a significant reduction in bacterial growth in gasoline that is attributable to the introduction of the FFC into the fuel sample. Bacteria are a major cause of premature aging of fuel and one of the reasons there are so many fuel additives and cleaners on the market today.

These reports are significant and definite proof that the FFC will keep fuel fresh longer thereby reducing the tendency of fuel to form varnishes and gums, which damage fuel system components. With the integration of the Fitch Fuel Catalyst into every machine manufactured, the fuel in the machine will be of the highest possible standard and quality. The fuel insurance that the Fitch Fuel Catalyst provides guarantees there will be fewer fuel system problems and a better running engine.

Bacterial Studies on the Effect of Fitch Fuel Catalyst in Gasoline

The University of Connecticut has been engaged to perform certain investigations into hydrocarbon fuels by Advanced Power Systems International Inc of Lime Rock Ct. The investigation that is the subject of this report is one in a series funded from grants by the United States Government, Department of Defense. The DOD granted to APSI over $500,000 to investigate, 1: The viability of using the Fitch Fuel Catalyst technology as a means to reduce fuel losses by preventing premature aging of stored fuel. 2: The use of this improved fuel in reducing overall operating costs predicated on superior combustion. This report describes work done at UCONN under contract to APSI Inc. Dr. S. Suib and Dr. Claudia P. Koerting of UCONN Principal Investigators. Dr. A. Berlin head of Research and Development for APSI supervised this work. The work performed in this report was performed between November 2001 and May of 2002.

Purpose of the Investigation Rationale and Justification

In this investigation the researchers endeavored to construct an experiment that would measure the effect the presence of Fitch Fuel Catalyst (FFC) has on a bacteria known to degrade or breakdown fuels.

Bacteriology

The objective of the bacteriological studies on the FFC was to determine the antimicrobial effect of the FFC on bacterial growth in fuel. To prepare for this study a literature search was performed for bacteria that can grow using fuel, especially gasoline, as food. Both single and mixed cultures were considered for study. The factors considered in the search of an optimum bacterial strain included the following:

(i) Easy availability

(ii) Easy growing conditions

(iii) Detectable results within a short course of time, and

(iv) Biosafety level 1 (non-pathogenic)

(v) Commonly used as a model fuel-biodegrader

The literature spans over 30 years of study of microorganisms, which can consume fuel.

Conclusion

Bacteria growth in the presence of 2% gasoline increased until the addition of the FFC, day 10. Viable counts declined post FFC addition. (Figure 1, 2) It is clear that there is a suppression of growth of bacteria in the sample with the FFC present with respect to the sample where the FFC was not present.

Note: Details of this report upon request.

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VIPAC Report – Australia

by admin on 28 August 2009

Diesel Tailpipe Emissions & Fuel efficiency Test
Using The Composite Urban Omission Drive Cycle (CUEDC).

Toyota Landcruiser 80 Series Diesel

Report No. 303402-01

Vipac engineers & Scientists Ltd
Melbourne, Australia
February 2002

DOCUMENT CONTROL

REPORT No.: 303402-01

Diesel Tailpipe Emissions & Fuel Efficiency Test
Using The Composite Urban Emission Drive Cycle
(CUEDC)

FILE:
FITCH FUEL CATALYST 303402-01
PREPARED FOR:
Fitch Fuel Catalyst Australia Pty. Ltd.
New South Wales.

Contact:
Mr. Bill Sheather.

REPORT CODE:
V 06
PREPARED BY:
Vipac Engineers & Scientists Ltd.
279, Normanby Road,
Port Melbourne,
Victoria 3207.

Tel: +613 9647 9700.
Fax: +61396464370.

AUTHOR:
ROBYN DAVIES
Automotive Engineer
Date: 14th February 2002.
E-mail: robynd@vipac.com.au
REVIEWED BY:
MICHAEL SMITH
Managing Director
Date: 14th February 2002.
E-mail: michaels@vipac.com.au
REVISION HISTORY:

Revision No. Date Issued Reason/Comments
0 Initial Issue
DISTRIBUTION:

Copy No. Revision No. Location
1 0 Fitch Fuel Catalyst
2 0 Vipac Melbourne
3 0 Vipac Melbourne Library
KEYWORDS:
Diesel Tailpipe Emissions & Fuel Efficiency Test
Using The Composite Urban Emission Drive Cycle

1. INTRODUCTION

The following report details the results achieved when a Toyota Landcruiser 80 vehicle was run through a single comparative test program utilising the Composite Urban Emission Drive Cycle (CUEDC) for category NA vehicles, by Vipac Engineers and Scientists Vehicle Emission Test facility at Altona T4009.

2. PROCEDURES

The testing was carried out in accordance with the Composite Urban Emission Drive Cycle (CUEDC) drive cycle for NA class vehicles (vehicles with a GVM <4.5 tonnes). The CUEDC series of drive cycles were developed from data collected during actual driving conditions around Sydney, and take the form of a single drive-cycle (1794 seconds) broken up into four distinct phases; Congested, Residential / Minor, Arterial, Freeway / Highway. The two tests were driven by Mr. Bill Sheather (Fitch Fuel Catalyst Australia Pty. Ltd.), and were run using regular pump grade diesel fuel as agreed between Vipac Engineers and Scientists and the customer.

Calibrated Hydrocarbon (FID), Carbon Monoxide (NDIR), Carbon Dioxide (NDIR) and Oxides of Nitrogen (Chemuluminescence) gas analysers were used to determine gaseous emission levels, and a NOVA ‘Microtrol 4′ diesel particulate measurement unit was used to capture Particulate Matter.

A dilute gas sample was collected via a heated sample line to determine the gaseous emission levels of Total Hydrocarbons and Oxides of Nitrogen. Dilute samples of Carbon Monoxide and Carbon Dioxide were collected via a Constant Volume Sampler, with ambient and sample bags being analysed to determine the levels of pollutant. A partial dilution tunnel (the Microtrol 4) was used to capture the emissions of Particulate Matter, the filter papers housed within the unit being weighed prior to, and after each test to determine the mass emissions of Particulates.

The Inertia (Road Load Setting) of the dynamometer was carried out in line with the methods and criteria laid out within the directive UN/ECE R-83, (Uniform Provisions Concerning The Approval Of Vehicles With Regard To The Emission Of Pollutants According To Engine Fuel Requirements). This test is the current certification test used in Europe and Australia for light-duty diesel engine vehicles (equivalent to Australian Design Rule ADR 70/00), applicable to vehicles with a GVM <4.5 tonnes and is carried out on an inertia simulation dynamometer, replicating wind and road loads.

The first of the two tests run over the CUEDC schedule was undertaken with the vehicle in standard showroom condition. This was followed immediately by a second comparative test with the “Fitch Fuel Catalyst” installed between the fuel filter and injector pump. The results of this comparative test can be observed in tables 3.2.1 – 3.2.3 of this report.

3. RESULTS

3.1 TEST VEHICLE DETAILS

MANUFACTURER TOYOTA JAPAN
MAKE TOYOTA
MODEL LANDCRUISER 80
ODOMETER 300000 Km
BUILD DATE Not Applicable
ENGINE NO. Not Applicable
VIN NUMBER Not Applicable
ENGINE TYPE COMPRESSION IGNITION
ENGINE CONFIGURATION 4.2Litre, 6 CYLINDER I/L OHC
FUEL TANK CAPACITY 95 Litres
TRANSMISSION 5 SPEED MANUAL
SELECTABLE REAR OR ALL-WHEEL DRIVE
REFARENCE MASS 2280 kg
EQUIVALENT INERTIA 2270 kg
ROAD LOAD @ 80 kph 11.7kW

3.2 TEST RESULTS

COMPOSITE URBAN EMISSION DRIVE CYCLE
CLASS NA VEHICLE (GVM <4.5 Tonnes)
STANDARD SHOWROOM
CONDITION
12.52 L/100km
fOLLOWING INSTALLATION OF 11.14 L/100km
COMPOSITE URBAN EMISSION DRIVE CYCLE
CLASS NA VEHICLE (GVM <4.5 Tonnes)
OXIDES OF NITROGEN (NOx) 2.42
PARTICULATE MATTER (PM) 0.17
TOTAL HYDROCARBONS (THC) 0.22
CARBON MONOXIDE (CO) 0.64
CARBON DIOXIDE (CO2) 321.35

TABLE 3.2.2 A AVERAGE TAILPIPE EMISSION TEST RESULTS GRAMS/KM
STANDARD VEHICLE

COMPOSITE URBAN EMISSION DRIVE CYCLE
CLASS NA VEHICLE (GVM <4.5 Tonnes)
OXIDES OF NITROGEN (NOx) 2.10
PARTICULATE MATTER (PM) 0.14
TOTAL HYDROCARBONS (THC) 0.20
CARBON MONOXIDE (CO) 0.53
CARBON DIOXIDE (CO2) 286.15

TABLE 3.2.3: AVERAGE TAILPIPE EMISSION TEST RESULTS GRAMS/km
FITCH FUEL CATALYST INSTALLED

4. CONCLUSION

From the results detailed within section 3.2 of this report, it can be noted from tables 3.2.2. & 3.2.3, that following the installation of the “Fitch Fuel Catalyst”, there was a reduction in the Average Tailpipe Emissions of the gasses currently legislated against within vehicle type approval and certification tests undertaken throughout the developed world.

The major concern with compression ignition engine vehicles at present is finding a solution to the high levels of Oxides Of Nitrogen and Particulate Matter emitted by such vehicles. The installation of the “Fitch Fuel Catalyst” reduced Oxides Of Nitrogen by 13%, and Particulate Matter by 18%. There was also a reduction in the levels of Total Hydrocarbons (THC) 9%, Carbon Monoxide (CO) 17% and Carbon Dioxide (CO2) 11%.

Fuel efficiency was also enhanced following the installation of the “Fitch Fuel Catalyst”, primarily due to the reduction in the emitted levels of the “Greenhouse Gas” Carbon Dioxide (CO2). An 11% decrease in fuel consumption was achieved over the CUEDC test cycle with the “Fitch Fuel Catalyst” installed.

Prepared By:
Robyn A. Davies. IEng MIRTE MSOE LCGI.
For & Behalf Of:- VIPAC Engineers & Scientists.
Approved Research Organisation (ARO. 0125 ).
DOT.4009.

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Locomotive Test Report

by admin on 28 August 2009

Switching locomotive attains 11.83% fuel economy

Extract from the Report: Emissions and Fuel Economy Test Final Report (OAE-APSI-4) Locomotive EMD Engine.

Please download the following PDFs for the complete report
Download LocomotiveEMDEngineTests.pdf (361 KB)
Download Cummins855Railtractiontest.pdf (418 KB)

Ocean Air Environmental LLC (OAE) was retained to evaluate the impact of the Fitch Fuel Catalyst on an in service locomotive operated on off-road diesel fuel purchased in the State of California at the time of the evaluations, July 2005 and March 2006.

All emissions except for CO were reduced and fuel economy improved as a result of the installation of the Fitch Fuel Catalyst on board the test vehicle.

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